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Constyst Digital

Team Lead Site Service – Industrial Automation

Team Lead Site Service

Location: Kochi, Nagpur

Openings: 1

 

Position Overview:

The Team Lead – Site Services is a senior field leadership role responsible for end-to-end execution of industrial automation and control system projects at client sites. The role spans pre-commissioning through final handover, covering PLC/SCADA systems, Substation Automation, industrial networking, IIoT and OT Cybersecurity Systems. The incumbent leads a team of site engineers and technicians, serves as the primary technical escalation point on site, and ensures projects are delivered safely, on schedule, and to specification.

Responsibilities:

  • Lead, plan, and allocate commissioning work across site engineers for concurrent project deployments.
  • Plan commissioning schedules, resource mobilisation, and site readiness activities in coordination with Project Managers.
  • Supervise on-site activities: panel installation, cable laying, terminations, and equipment setup.
  • Lead I/O wiring verification and loop checks between PLCs and field devices.
  • Review, download, configure, and validate PLC and HMI/SCADA programs as per project specifications.
  • Lead execution of interlock testing and logic validation as per FDS; function as senior escalation point for PLC/SCADA troubleshooting on site.
  • Configure and test communication protocols: Modbus RTU/TCP, Profibus, Profinet, Ethernet/IP, MQTT, OPC UA.
  • Lead Substation Automation System (SAS) commissioning activities including configuration and testing of IEDs, RTUs, and bay controllers per IEC 61850 standards.
  • Configure and test IEC 104 communication links between substation RTUs/gateways and SCADA/control centres.
  • Commission and validate industrial network infrastructure: managed Ethernet switches, VLANs, ring topologies (HSR/PRP/RSTP), and fiber optic backbones.
  • Enforce OT Cybersecurity controls on site in alignment with IEC 62443 – including network segmentation, DMZ architecture, firewall rules, access control, patch management, and endpoint protection.
  • Coordinate with cybersecurity team for deployment and validation of OT security tools (Claroty, Cisco ISE, Palo Alto, Acronis, or equivalent).
  • Coordinate with the Engineering team for resolution of site-raised design issues and Technical Queries (TQs).
  • Lead FAT and SAT execution; oversee punch-list closure and commissioning documentation sign-off.
  • Manage Control System AMC activities: system inspections, preventive maintenance, and repairs.
  • Ensure all commissioning documentation is prepared, reviewed, and handed over: pre-commissioning checklists, SAT reports, site work plans, and as-built markups.
  • Enforce compliance with safety regulations, permit-to-work (PTW) procedures, and quality standards on site.
  • Mentor and guide junior automation engineers and site technicians; conduct performance reviews and recommend training actions.
  • Act as the primary client interface on site for technical discussions, progress updates, and issue resolution.

 

Must Have Requirements:

  • Degree in Electrical & Electronics, Electronics & Instrumentation, Electronics & Communication, Mechatronics, or related field.
  • 6+ years of experience in commissioning of industrial automation/control systems, with 2+ years in a supervisory or lead capacity.
  • Proficiency in configuring, programming, and troubleshooting PLCs, HMIs, and SCADA systems.
  • Hands-on experience with Rockwell Automation, Siemens, Schneider Electric, or similar platforms.
  • Experience in Process Industries shall be given preference.
  • Strong understanding of field instrument integration (pressure, level, flow, temperature) with PLC/SCADA systems.
  • Proficiency in PLC programming languages: Ladder Logic (LD), Structured Text (ST), and Function Block Diagram (FBD).
  • Experience with industrial communication protocols: Modbus RTU/TCP, Profibus, Profinet, Ethernet/IP.
  • Hands-on experience with IEC 61850 engineering tools for IED configuration.
  • Experience commissioning IEC 104 telecontrol links between RTUs/gateways and SCADA systems.
  • Practical knowledge of industrial network commissioning: managed switches, VLAN configuration, HSR/PRP/RSTP redundancy, and fiber optic communication.
  • Ability to read and interpret GA drawings, wiring diagrams, Loop Drawings, SLDs, and P&IDs.
  • Experience in leading FAT/SAT execution and commissioning documentation sign-off.
  • Working knowledge of hazardous area classification (ATEX/IECEx) and safety practices on O&G sites.
  • Willingness to travel extensively and work at remote project locations.
  • Strong leadership, problem-solving, documentation, and client communication skills.

 

Good to Have Requirements:

  • Knowledge of integrating PLCs with MCCs, PCCs, and electrical switchgear systems.
  • Familiarity with IIoT protocols: MQTT, OPC UA, and REST APIs.
  • Knowledge of communication media: Ethernet, RS232, RS485, and Fiber Optics.
  • Exposure to OT Cybersecurity frameworks (IEC 62443) with practical experience in network segmentation, firewall configuration, and secure remote access implementation.
  • Familiarity with OT security tools: Claroty, Nozomi, Palo Alto, Cisco ISE, or equivalent.
  • Working knowledge of additional telecontrol/SCADA protocols: DNP3, IEC 101, or IEC 103.
  • Exposure to Functional Safety (IEC 61511/SIL) on O&G commissioning projects.

 

Natural Talent & Personality Fit:

Beyond skills and experience, the right candidate is someone who is naturally wired for this role:

  • Stays calm and thinks clearly under site pressure – failed loop checks, comm faults, or client escalations don’t derail them.
  • Takes personal ownership of project outcomes; spots problems early and acts without being prompted.
  • Manages up to clients and down to technicians with equal ease, fairness, and respect.
  • Has strong engineering instinct – can walk onto an unfamiliar panel and quickly form a working hypothesis.
  • Communicates with precision; translates complex site issues into clear briefings, TQs, and client reports.
  • Leads by presence and competence, not just designation – earns respect through conduct and expertise.
  • Genuinely curious about how integrated systems work – reads beyond the immediate scope, asks the right questions.
  • Comfortable working in remote, multicultural, and demanding site environments for extended periods.

 

Why Join CONSYST:

Step into a leadership role at Consyst, where we empower our senior engineers to make a real impact through:

Talent Cultivation: We invest in your growth, offering structured development programs, cross-domain exposure, and a clear path to senior leadership.

Innovative Projects: Lead cutting-edge PLC, SCADA, Substation Automation, and OT Cybersecurity commissioning projects for leading Oil & Gas clients.

Dynamic Team Environment: Lead a collaborative team where your decisions drive project success and company growth.

 

If you’re ready to take the lead and make a lasting impact, seize the moment and apply today! Elevate your career with Consyst – where your potential meets limitless possibilities!



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